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fix: copy lightsim2grid_core.dll next to the legacy root .pyd on Windows - #165

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BDonnot merged 5 commits into
dev_0.13.2from
claude/fix-windows-legacy-dll-9f2e4b
Aug 4, 2026
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fix: copy lightsim2grid_core.dll next to the legacy root .pyd on Windows#165
BDonnot merged 5 commits into
dev_0.13.2from
claude/fix-windows-legacy-dll-9f2e4b

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@BDonnot BDonnot commented Aug 4, 2026

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Summary

  • INSTALL_LEGACY_LIGHTSIM2GRID_CPP (ON by default) installs a second copy of lightsim2grid_cpp at the site-packages root for deprecated top-level import lightsim2grid_cpp. On APPLE/UNIX, that copy is made to find lightsim2grid_core via an added rpath entry pointing back into lightsim2grid/ (install_name_tool/patchelf). Windows has no rpath equivalent — the loader only searches the directory of the loading module, a few OS paths, and PATH — so the root-level lightsim2grid_cpp.pyd could never resolve lightsim2grid_core.dll, which lives one directory away in lightsim2grid/.
  • This was silently broken at runtime already (top-level import lightsim2grid_cpp would fail with a DLL-not-found error on Windows), and turned into a hard CI failure once delvewheel's Windows wheel-repair step got stricter about resolving PE import-table dependencies — surfaced by the pypa/cibuildwheel version bump in ci: pin all GitHub Actions to full commit SHAs #163 (delvewheel couldn't find lightsim2grid_core.dll while analyzing the root-level .pyd and aborted the repair with FileNotFoundError, breaking the exotic_build Windows ARM64 job).
  • Fix: on Windows, copy lightsim2grid_core.dll alongside the root-level .pyd (install(FILES "$<TARGET_FILE:lightsim2grid_core>" DESTINATION .)), since same-directory lookup is the one DLL search rule Windows always honors.

Trade-off

This adds a second physical copy of lightsim2grid_core.dll to Windows wheels (macOS/Linux don't pay this cost — they redirect via rpath instead of duplicating). If that turns out to matter for wheel size, dropping the legacy install for Windows entirely is a straightforward follow-up, since it wasn't functional there before this fix anyway.

Test plan

  • Verified the install(FILES "$<TARGET_FILE:...>") mechanism works as intended with an isolated CMake project locally (Linux .so, confirms the generator-expression + copy semantics; the actual .dll path can only be exercised on the Windows CI runner)
  • Confirm the exotic_build Windows ARM64 cibuildwheel job (currently failing at delvewheel repair) goes green with this change

Generated by Claude Code

claude added 5 commits August 4, 2026 09:14
INSTALL_LEGACY_LIGHTSIM2GRID_CPP installs a second copy of
lightsim2grid_cpp at the site-packages root for deprecated top-level
`import lightsim2grid_cpp`. On APPLE/UNIX that copy is made to find
lightsim2grid_core via an added rpath entry pointing back into
lightsim2grid/. Windows has no rpath equivalent -- the loader only
searches the directory of the loading module, OS paths, and PATH --
so the root-level lightsim2grid_cpp.pyd could never resolve
lightsim2grid_core.dll, which lives one directory away.

This was silently broken at runtime (top-level `import
lightsim2grid_cpp` would fail with a DLL-not-found error on Windows)
and became a hard CI failure once delvewheel's Windows-repair step
got stricter about resolving PE import-table dependencies (surfaced
by the actions/cibuildwheel version bump in an earlier PR): it
couldn't find lightsim2grid_core.dll while analyzing the root-level
.pyd and aborted the wheel repair.

Fix: copy lightsim2grid_core.dll alongside the root-level .pyd on
Windows, since same-directory lookup is the one DLL search rule
Windows always honors. This does add a second physical copy of the
DLL to the wheel; if that turns out to matter for wheel size, the
legacy install can be dropped for Windows entirely as a follow-up.

Signed-off-by: Claude <noreply@anthropic.com>
The existing push trigger (branches: ['*']) never actually fires for
slash-namespaced branches like claude/* -- GitHub Actions branch-filter
globs don't match '/', so '*' only matches single-segment branch names.
CI was therefore silently skipped on every PR from such a branch and
only ran after the merge commit landed on a slash-free branch
(master/dev_0.13.2/...) -- which is how the cibuildwheel/delvewheel
regression in #163 made it through review unnoticed.

Add pull_request as its own trigger so CI actually validates PRs
before merge, regardless of branch naming. Keep the push trigger as-is
for direct pushes to trunk branches and for tag builds.

Signed-off-by: Claude <noreply@anthropic.com>
…ting

The previous commit's fix (copying lightsim2grid_core.dll next to the
legacy root-level lightsim2grid_cpp.pyd) was based on a wrong model of
how delvewheel resolves DLL dependencies: it does NOT search the same
directory as the module being analyzed. Checked delvewheel 1.13.0's
actual source (_dll_utils.py find_library) -- its search order is (1)
directories already discovered inside the wheel, but only when
--ignore-existing/--ignore-in-wheel was passed, else this step is
skipped entirely, then (2) PATH. Neither of those included the
directory of the analyzed .pyd itself, so the wheel-root DLL copy
never got found either -- confirmed by the delvewheel failure
recurring unchanged even with the DLL now physically present at wheel
root.

Revert the CMakeLists.txt duplication (it fixed nothing and only added
wheel bloat) and instead pass --ignore-existing via
CIBW_REPAIR_WHEEL_COMMAND_WINDOWS in main.yml's exotic_build job. That
flag makes delvewheel walk the whole extracted wheel and treat any DLL
already present as satisfied, which is exactly the right semantics
here since lightsim2grid_core.dll is first-party package data, not a
third-party dependency needing vendoring -- and it finds the DLL in
its one original location (lightsim2grid/), no duplication needed.

Signed-off-by: Claude <noreply@anthropic.com>
…dows builds

After --ignore-existing fixed the lightsim2grid_core.dll lookup, the
Windows ARM64 exotic-build leg failed on a different DLL:
"Unable to find library: msvcp140.dll". That one is a genuine external
dependency (part of the Microsoft VC++ Redistributable, not something
this project builds), and it isn't in delvewheel's ignore_names_arm64
list (the set of DLLs assumed already present on ARM64 Windows), so
delvewheel correctly tries to locate and vendor a real ARM64 copy.

The runner is x64 (windows-2022) and we're cross-compiling for ARM64.
cibuildwheel doesn't set up an MSVC dev-shell environment for the
cross target itself (checked its source: it either expects one already
configured, e.g. via vcvarsall/msvc-dev-cmd, or lets the build backend
handle the cross target) -- so nothing points at the ARM64 flavor of
the VC++ runtime DLLs. The only msvcp140.dll reachable via PATH is x64,
which delvewheel correctly refuses (architecture mismatch) rather than
vendoring the wrong one.

Add a step that locates the real ARM64 redistributable under the VS
install via vswhere (present on every GitHub-hosted Windows runner) --
it ships redistributables for every target arch, just not on PATH by
default -- and pass it to delvewheel via --add-path.

Signed-off-by: Claude <noreply@anthropic.com>
…on dir

The previous commit's "latest version dir" heuristic (Sort-Object Name
-Descending over VC\Redist\MSVC's direct children) picked "v143"
instead of a real numbered version dir like 14.44.35112, because 'v'
sorts after digits alphabetically. v143 exists under Redist\MSVC on
the runner but has no arm64 subfolder, so the lookup failed immediately
with "Cannot find path ...\VC\Redist\MSVC\v143\arm64" -- confirmed from
this run's actual log output.

Stop guessing which version dir is "latest" by name entirely: search
recursively under VC\Redist\MSVC for the Microsoft.VC*.CRT folder
itself and filter to the one whose path contains \arm64\, however many
version dirs exist or however they're named.

Signed-off-by: Claude <noreply@anthropic.com>

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Ok

@BDonnot
BDonnot merged commit 292a81e into dev_0.13.2 Aug 4, 2026
55 checks passed
@BDonnot
BDonnot deleted the claude/fix-windows-legacy-dll-9f2e4b branch August 7, 2026 14:46
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